PREBOS Pre-Blending Optimization Software
PREBOS Pre-Blending Optimization Software
Thermo Scientific™

PREBOS Pre-Blending Optimization Software

Maintain optimal target chemistry while reducing variability and minimizing cost with Thermo Scientific™ PREBOS (Pre-Blending Optimization Software) for cross belt analyzers.
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Catalog number PREBOS
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The Thermo Scientific™ PREBOS Pre-Blending Optimization Software is a powerful solution for blend proportioning that uses the data generated by online elemental analyzers to control stockpile quality and consistency for cement and coal operations. From high frequency chemical composition data, it determines and automatically issues feed rate percent demands for multiple feedstocks to meet a target stockpile composition, simultaneously minimizing stockpile variability and costs. PREBOS enhances manual control or can be used for full automated stockpile composition control (blending or non-blending type), depending on operational requirements. Use it to reduce or eliminate active blending in homogenization silos, to optimize the use of different cement and coal feedstocks, and to minimize the chemical variability of plant feedstocks to drive up operational profitability, reduce fuel consumption and minimize carbon footprint.

PREBOS works with the Thermo Scientific™ CB Omni Agile Online Elemental Analyzer to maximize the value of real-time elemental analysis in stockpile management, in cement and coal facilities. Key features include:

  • Automatic, high frequency feed adjustment for the precise control of blend chemistry
  • Option to specify critical feeder information, including the delay time from each feeder to the analyzer, for more accurate blend optimization.
  • Advanced control algorithm that utilizes material cost minimization in combination with standard and custom quality control parameters, for customization to meet operational requirements and priorities.
  • Highly configurable and user-friendly, for fast and efficient implementation across a range of applications
  • Flexible plant connectivity, for streamlined integration with existing protocols
  • Clear visual displays of process charts and trends, for easy data access and efficient operation.
  • Requires only initial estimates of the chemistry of the source material, for consistently high performance with minimal set-up.
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